Today with the day by day rising fuel prices it is very important for process plants to minimize the utility costs. Steam being the most commonly used utility for heating as well as cooling across all industry segments, it contributes to major part of utility cost.
Steam Generation:
In this section, steam generation efficiency is evaluated. Potential for the enhancing the boiler efficiency & Steam to Fuel ratio is prime focus.
Steam Distribution:
In this section, Steam distributing pipe sizing, insulation, pressure reduction etc. are checked as per the process requirement, steam consumption & pressures.
Steam Utilization:
In this section, the actual steam consumption is compared with the ideal theoretical steam consumption & methods to reduce the gap between them are suggested. Also, potential areas to reduce the batch timings & enhance the production are studied.
Heat Recovery:
In this section, the proper condensate & flash steam recovery system is designed to recover each drop of pure condensate & flash steam.
Also, the potential for the recovery of heat from any waste heat sources are explored.
We help our customers to reduce their fuel bill by not only auditing the plant but partnering with the customer for energy conservation throughout the process of:
• Studying the existing plant,
• Designing of the energy conservation project,
• Implementing the same,
• Monitoring them after implementation,
• Evaluating the savings achieved,
• Training of the engineering, maintenance & Boiler team so as to sustain the savings for long term.
We balance performance & cost through adaptive & flexible approach.
In order to ensure a plant to run with its full efficiency from the very first day of production, it is very important to have its steam & condensate system designed, engineered & installed properly.
We offer Project consultancy service for detail designing of Steam & Condensate system for new projects which consists of:
Selection of correct boiler capacity & pressure:
Depending upon the process peak loads, fluctuations in the steam loads, various pressure requirements in process area etc., it is very important to select correct capacity & pressure of boiler in order to ensure highest boiler efficiency at all conditions.
Designing of Steam Distribution:
Proper designing & sizing of steam distribution to ensure minimum pressure drops across the plant, selection & sizing of correct pressure reducing systems.
Designing of Steam Systems for Optimizing steam consumption:
Designing the required automations & systems for proper temp. Control & condensate evacuation from the process equipment’s to ensure optimum steam consumption.
Efficient Heat Recovery:
Designing of efficient condensate & flash steam recovery is heart of efficient steam & condensate system.
Providing P n I drawings & BOQ:
Provide detail PnI drawings with the Bill of Quantities with technical specifications which helps customer for tendering & comparing the different offerings from different vendors.
Monitoring:
Monitoring the project execution is important to ensure installation of project as per designed specifications.